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Wide-format Print Kit Pt.1

With the opportunities for wide-format printed products still remaining strong after the pandemic, what options are there in terms of kit, and what applications could you produce with them?

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Spoilt for choice

From wallpaper to vehicle wraps, wide-format print allows print businesses to add more to their offering and enter lucrative and booming markets. In this feature, we take a look at some of the kit on the market and the ways print service providers are using it to produce exciting and creative projects.

According to The Business Research Company, the global large-format printing market size was predicted to hit $9.25bn (£7.51bn) last year. This growth is expected to continue to reach $10.87bn (£8.82bn)  by 2026 at a CAGR of 4.13%.

O Factoid: The wide-format print market is predicted to reach $10.87bn (£8.82bn) by 2026 at a CAGR of 4.13%  O


Whilst the Covid-19 pandemic hit certain markets and industries hard such as events, retail and hospitality, and other sectors that use a lot of print such as weddings, it is no secret that some areas were able to reconfigure their services and succeed. This was particularly evident in the wide-format print sector with the production of safety and informational signage, graphics, plastic screens, and so on.

Various lockdowns also saw the public rethink their own home décor and a rise in demand for interior design products rose which included the production of bespoke wallpapers and printed textiles. With the world opening back up as Covid-19 cases dropped, there was also a renewed need for advertising as industries severely hit by the pandemic needed to try and generate income and interest in their products and services once more.

These trends have continued and whilst the wide-format print industry is not a new or novel one, there is now a compelling case to invest in this market if you haven’t already. So, with that in mind, what kit is on offer and how could it add value to your business?

Consumer demand

FESPA Global Print Expo 2022 was a busy event for one wide-format print manufacturer as it used the space to promote its wide-format range of printers, as well as launching two new machines. This was Fujifilm and its ‘Blueprint’ concept with the launch of two new machines within its Acuity range.

The first was the 3.3m Acuity Ultra Hybrid LED which can print on both rigid and flexible substrates, and the second was the Acuity Prime L UV flatbed printer which has a maximum print area of 3.2m x 3.2m and a print speed of 202sq m per hour.

The 3.3m Fujifilm Acuity Ultra Hybrid LED can print on both rigid and flexible substrates


Also in the range is the Acuity Ultra R2 which services the superwide market and is capable of printing on a massive industrial scale of up to five metres wide. Industrial printheads with a 3.5 picolitre drop size and specially developed LED UV inks mean high quality print is achieved consistently.

Shaun Holdom, marketing manager of Fujifilm Wide Format Inkjet Systems, says you could consider wide-format technology to be mature with customers more educated than ever about the products available. “They know what they are looking for and they are leading the market offering by expressing their requirements and demands, which is in turn influencing machine design.”

Some of these demands, Holdom says, include an enhanced user experience and well-designed machines that offer marginal gains and value for money. He also adds that there is a shift towards multi-functional hybrid machines that are suitable for use in a variety of applications, further demonstrating customers’ needs for printers that deliver on ROI.

As mentioned earlier, the world is now moving on from the disruption caused by the Covid-19 pandemic and one example of this is the return of events and exhibitions. According to Holdom, this has hugely increased demand for exhibition graphics and the same can be said for the retail sector with physical stores back up and running in full swing. “As shops try to entice customers, there is an increased need for eye-catching posters, shop displays, and QR codes,” Holdom says.

Another trend he notes is the need for personalised décor with printed graphics for walls, floors, tabletops, and splashbacks just some of the applications that are being customised and printed on demand.

Holdom continues: “For building projects where, for example, town centres are being regenerated, there is increased demand for mesh and hoarding. Lastly, we’re seeing a shift towards printing on sustainable materials such as paper, polyester, and polypropene. For this, machines that can comfortably deal with handling these new media types, are required; as are compatible inks.”

We’re seeing a shift towards printing on sustainable materials such as paper, polyester, and polypropene. For this, machines that can comfortably deal with handling these new media types, are required; as are compatible inks


So, what is there to consider when thinking about adding these applications to your offering? Many elements, according to Holdom. He says something that should be explored is the relationship between costs, speed, and quality with businesses advised to find the balance and seek machines that can best meet their needs.

Other things to take into account are whether the kit has a well-designed graphic user interface (GUI) with the capability to record information about the jobs. Easy maintenance and minimal downtime are also things that can help businesses to work more efficiently.

Similarly, performance visibility is something Holdom describes as “key” as it can confirm to the operator and business owners that the printer is doing what it should do, delivering on its objectives, and meeting the needs of the business.

The current energy crisis and increased cost of living is causing companies to assess their usage and this will no doubt be a big factor to consider when making significant investments into kit. “Print service providers – large and small – are taking more notice of energy usage as they strive to reduce their carbon footprints,” Holdom says.
 
“Additionally, businesses are aware that they can save on costs by opting for a more energy efficient machine.”

Another area that can cost money is media wastage with some machines taking a large amount of expensive media to set them up. “When it comes to media, operators should seek a press – and ink – that can print with high quality and reliably across a vast range of media.

“The precision of the media handling mechanism is important too, particularly when it comes to quality. A printer’s ink usage is another factor to consider for keeping costs down.”

Speed and quality

With the 2023 calendar already full of industry events and exhibitions, businesses from all sorts of sectors will be thinking about how they can use their place at the event to promote what they do and draw in new business.

One example is family-owned garden pottery supplier Woodlodge Products which used its HP Latex R2000 printer to produce a creative and sustainable exhibition stand for garden and outdoor living tradeshow, Glee.

The HP Latex R2000 enabled Woodlodge Products to create a sustainable show stand


The company used its HP Latex R2000 printer to produce all the graphics on its stand prior to the event which took place last summer. Due to the printer running with water-based HP Latex inks, the machine offers an eco-friendly print solution.

Using Xanita Fibreboard from Antalis, Woodlodge produced eye-catching graphics for its 1,300sq m stand in the NEC, Birmingham. “With such a large space, we needed to ensure that the stand flowed and that our current and potential customers realised that they were still on the Woodlodge stand as they explored our products,” Steve Partington, graphic and print production manager at Woodlodge, says.

He adds: “As such, we needed to ensure that we produced an impactful stand with a view to minimising cost, but also ensuring a strong brand message was communicated. Over 1,800sq m of print and cut material was produced for this event. The speed in which we produced the stand was amazing; we were certainly up against a tight deadline!”

Having owned the printer for over two years, Woodlodge has completed a wide range of products via its own in-house graphic and print department. These projects include point of sale graphics in a wide range of formats and materials for existing ranges and customers, as well as developing new ideas and being able to sample these using the HP Latex machine.

Ready for opportunity

One supplier of wide-format kit that has a wide range of products in its portfolio is Shrewsbury-based CMYUK. The company stocks a huge amount of choice when it comes to wide-format print kit, including EFI, Mimaki, Canon, and Epson.

Watford-based Rocket Graphics utilised this range of machines when investing in its latest roll-to-roll printer. The company opted for an EFI VUTEk 5r+ UV LED machine from CMYUK in order to increase production and respond to increased demand following the Covid-19 pandemic.

The EFI VUTEk 5r+ features a number of new innovations such as a redesigned platform chassis for improved media advance, higher robustness, and sustainability. In addition to this, a newly developed printing algorithm features pulse, temperature, voltage, and frequency for higher density and quality improvement.

The printer also offers upgraded media handling accessories such as the 7.6cm metal bar for improved 5m-wide media loading and optional features such as a Winder Motorised Air Shaft which can handle media weights of up to 400kg at diameters of up to 50cm.

Not the first EFI purchase for Rocket Graphics, the VUTEk 5r+ joins an EFI VUTEk LX3 UV LED 3.2m-wide hybrid and an EFI VUTEk FabriVU 340i in-line dye-sublimation printer. The company has worked with CMYUK for over a decade and it has exclusively supplied all the VUTEk products and its wide-format materials.

“Our upgraded production capabilities that are in lockstep with our existing and future eco-friendly initiatives will ensure that our growth will be underpinned by a compelling and robust competitive edge,” says Antony Rider, sales director of Rocket Graphics, adding: “We are ready for the opportunities that 2023 will undoubtedly bring.”

Another example of the way wide-format print kit can be used is by Get Sticking which recently invested in a Mimaki UCJV300-75 from CMYUK.

The business was founded five years ago by Narendra Nardani who was originally a wedding photographer but decided to set up his own online business. Dubbed ‘The World’s cutest wall decorations for children’, Get Sticking offers self-adhesive wall stickers for children’s spaces for domestic, public, and commercial environments.

Initially, Nardani outsourced the printing and cutting for his sticker artwork which featured themes of mermaids, space, unicorns, fairies, pirates, and animals produced exclusively for the company by selected designers. However, after sub-letting new premises, he decided to purchase a print and cut machine and begin producing his own print.

As the business was growing organically, Covid-19 struck with lockdowns meaning there were a lot of people at home who were using their own desktop printers to produce their own creations. “I didn’t want to get lost in this sea of home producers and realised I had to differentiate myself,” Nardani explains.

“I’d seen some incredible window stickers and found out they had been printed on a Mimaki and I realised that this technology would allow me to stand out from the crowd.”

Impressed by the “slick professionalism of CMYUK’s website and its general marketing activity, Nardani reached out to Sue Hayward, sales director of equipment at the company. She arranged for him to have a demo on the printer straight away.

Narendra Nardani, founder of Get Sticking which recently invested in a Mimaki UCJV300-75 from CMYUK


The UCJV300-75 combines printing and cutting in one unit and offers five print layers which are ideal for strong and vibrant window stickers. With a small footprint of 800mm wide, the machine can be used to produce stickers, labels, and point of sale materials. Using the kit, Nadarni has produced a range of seasonal designs for Halloween and Christmas, and he is now looking into Valentine’s Day and Easter.

Financial support

David Bunker, director of Compass Business Finance
 

Compass Business Finance is a specialist finance provider to the print sector, with an in-depth understanding of the market enabling it to talk its customers through their options and secure the funding needed, at the best possible rates.

With the cost of living continuing to rise, it can be necessary to invest in more technology in order to increase earnings, however, with the price point of these large pieces of kit not insignificant, we spoke to David Bunker, director of the company to find out what support is available, and how to access it.  

What financial support options are available for wide-format kit?

Typically, businesses will utilise asset-finance when purchasing large items of kit, enabling them to secure favourable interest rates, on either a lease or hire purchase agreement.

When purchasing new equipment, it can also be an opportune time to review other finance agreements you have in place across the business, as you may be able to secure a more favourable rate by refinancing and combining the finance outstanding into one new agreement.

In addition, there are Government support packages, such as the Recovery Loan Scheme (RLS) to help businesses gain finance, and tax incentives such as First Year Allowances and the Super Deduction to encourage investment.

How can businesses learn about this support and go about accessing it?

If you’re considering a new investment, or looking at refinance, the best thing to do is start a conversation with a finance provider like ourselves. It’s important to know your options and be able to make informed decisions.

Networking with industry peers and being part of associations such as FESPA UK, BPIF, or IPIA can also prove highly beneficial.

Are there any other considerations to take when investing in this kit?

Before investing in new equipment, you need a well thought-out business plan in place to ensure it will, in time, pay for itself. If it’s replacing one or two pieces of existing equipment, this is fairly straightforward, however, if you’re offering additional services or planning to grow your customer base to fund it, you need to know where that business is going to be coming from.

CASE STUDY

One example is Hull-based wide-format trade print company RMC Digital Print which specialises in graphics for signage, exhibitions, and stage markets. Post-Covid-19, the company replaced two existing industrial wide-format printers with one superwide printer, providing the same printing capacity. RMC saved on support contracts of £56,000 per annum by paying nothing in the first year then £21,000 onwards.

Nicole Spencer, managing director of RMC Digital Print, explains: “Only running one printer instead of two saves on electricity costs. Although we have the HP to pay on the printer, and both other printers were paid off, the cost savings outweigh the interest cost. We are only purchasing one set of inks and the new machine uses less ink.”

The company also invested in more print technology to improve productivity, speed, and save money. Using LED curing, the machine can be put into sleep mode or shut down, which could not be done with the former machine.
 
“As the current machine needs leaving on all the time, the compressor needs to be on too which uses a lot of energy. Using newer technology means we will use less ink and have less material waste. The service contract is cheaper, and we don’t pay for service in the first year,” Spencer adds.

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